Halwa Filling Machine – MTHFM

 

MarkoomTech Halwa Filling Machine – MTHFM is a high-performance industrial solution engineered for the fully automated filling and packaging of halawa (helva) products with exceptional precision and hygiene. Designed for modern food production facilities, the machine ensures continuous, stable, and highly efficient operation while maintaining consistent product quality across every filling cycle.

Built with advanced servo-controlled technology, the MTHFM delivers accurate portion control, reducing product giveaway and minimizing material waste. Its intelligent automation system optimizes filling speed, synchronization, and packaging accuracy, enabling high-capacity production with minimal operator intervention.

Manufactured using food-grade stainless steel, the machine complies with strict hygiene and food safety standards, making it ideal for demanding industrial environments. The compact and ergonomic design maximizes floor-space efficiency while simplifying cleaning, maintenance, and operational control.

Suitable for various halawa textures and packaging formats, the MTHFM provides flexibility for manufacturers seeking reliable performance, repeatable filling accuracy, and seamless integration into automated production lines. With robust construction, advanced controls, and energy-efficient operation, the MarkoomTech Halwa Filling Machine offers a dependable solution for increasing productivity and reducing operational costs in modern halawa processing plants.

Product Overview:

Halwa Filling and Packing Machine is a high-performance industrial system specifically engineered for the precise filling and packaging of halva (halawa) products in sesame processing plants, tahini production facilities, and halawa manufacturing factories. Designed to ensure high efficiency, accuracy, and hygiene, the machine delivers consistent filling quality while supporting continuous automated production.

The machine is manufactured on a heavy-duty mobile stand with wheels, allowing easy movement, flexible positioning, and simplified integration within production lines. Its advanced filling system incorporates a pre-storage hopper, servo linear actuator loading system, and a precision-engineered halwa filling head to ensure accurate portion control and smooth product transfer.

To support fully automated packaging, the system is equipped with an automatic nuts feeding station for ingredient dosing, an automatic thermal aluminum foil feeding station, and a high-efficiency foil sealing station. All core components are mounted on a rotary indexing tray, enabling synchronized multi-stage operation within a compact footprint.

During operation, each station performs its function in perfect coordination as the rotating tray advances through the filling, topping, foil placement, and sealing stages. This synchronized automation creates a continuous production process, minimizing manual labor, reducing product waste, and ensuring repeatable packaging accuracy.

Main Components: 

• Mobile Frame with Wheels
  Heavy-duty stainless-steel chassis for mobility and easy line integration.
• Pre-Storage Hopper
  Buffer hopper ensuring continuous and stable halwa feeding.
• Servo Linear Actuator
  High-precision servo-driven dosing system for accurate filling control.
• Halwa Filling Head
  Designed for viscous product transfer with clean and consistent discharge.
• Automatic Nuts Feeder
  Controlled dosing unit for uniform nuts dispensing.
• Foil Feeding Station
  Automatic thermal aluminum foil placement system.
• Foil Sealing Station
  Heat-sealing unit for secure and hygienic package sealing.
• Rotary Indexing Tray
  Synchronized multi-station rotating platform for continuous operation.
• PLC Control Panel
  Centralized PLC-HMI system for automation and process monitoring.

Filling Process & Operation:

The process starts with a single operator placing empty containers onto the rotary indexing tray, which automatically transfers them through each processing station in a synchronized cycle.

A batch of halawa (tahina dough) is loaded into the pre-storage hopper, ensuring continuous and stable product feeding. Servo linear actuator system then performs precise, repeatable dosing into each container via the halwa filling head, maintaining consistent filling accuracy.

The rotary tray indexes the containers to the next station, where the automatic nuts feeding system adds a controlled topping dose. The process continues as containers move to the foil feeding station, where thermal aluminum foil is automatically placed and aligned.

Finally, the containers pass to the sealing station, where heat and pressure are applied to ensure a secure, hygienic closure. After sealing, the finished product is automatically discharged from the machine, completing a fully continuous and synchronized production cycle.

High-Precision Filling & Packaging System:

Engineered for flexibility and product integrity, the MTHFM ensures flawless filling performance across a wide range of packaging formats.

• Integrated filling, foiling, ironing, and core spraying system
• Compatible with IML, HDPE, PS, PP, and similar food-grade materials
• Supports multiple container shapes: circular, square, oval, and custom designs
• Container compatibility: 50–150 mm opening diameter
• Maximum container height: up to 200 mm
• Adjustable filling range: 50 g – 1000 g

Advanced Automation & Servo Control:

Built for industrial stability, speed, and repeatability.

• Servo-driven linear actuator loading system for ultra-stable filling accuracy
• DELTA servo-powered rotary table with fully adjustable speed control
• Full system synchronization via advanced servo architecture
• PLC-based HMI touch screen interface for intuitive operation
• Rapid format changeover in under 1 minute for maximum production flexibility

Smart Monitoring & Production Intelligence:

Transform your production line into a fully data-driven system.

• Real-time container counting and production tracking
• Integrated statistical production reporting system
• Automatic Troubleshooting System (ATS) for instant fault detection
• Empty container detection system to eliminate product loss and errors

Hygienic Industrial Design:

Designed according to modern food safety standards for high-performance environments.

• All-stainless-steel product tank with 300 kg capacity
• Compact industrial footprint: 175 × 150 × 100 cm
• Mobile frame with heavy-duty industrial wheels for flexible positioning
• Easy-to-clean structure optimized for food-grade hygiene compliance

Safety Engineering:

Reliable operation under demanding industrial conditions.

• Single-phase power supply: 220 V AC
• Low energy consumption: 1.5 kW installed power
• Compressed air requirement: 250 L/min at 6 bar
• Integrated voltage fluctuation protection system
• Compatible with pre-punched thermal aluminum foil sealing systems

Why Markoomtech?

MarkoomTech MTHFM is not just a filling machine—it is a complete intelligent packaging solution designed to maximize profitability and production stability.

• Ultra-precise filling accuracy
• Fully automated servo-driven system
• Minimal downtime with fast changeover
• Real-time production intelligence
• Hygienic stainless-steel engineering
• Designed for 24/7 industrial operation