Halawa Machine – MTHM – 250

 

MarkoomTech’s Halawa Cooking Machine is an industrial solution designed for high-efficiency, consistent, and premium-quality halawa production. Engineered for modern food factories, it combines precision cooking, controlled aeration, and fully stable thermal management to deliver perfect texture, color, and taste—batch after batch.

Product Overiew Halawa Cooking Machine (MTHM-250):

Halawa Cooking Machine is engineered with a robust industrial-grade dual-tank structure. It is mounted on a heavy-duty steel platform. This ensures high mechanical stability, structural rigidity, and long-term durability in continuous production environments.

The system consists of two main units: Boiling Tank and Whisking Tank. The Boiling Tank is used for sugar syrup preparation while Whisking Tank is designed for controlled aeration and final halawa fiber formation.

Both tanks are connected by a hygienic transfer pipeline system. It includes a precision control valve. This allows controlled discharge, stable flow transition, and contamination-free transfer between stages.

Each tank is equipped with high-efficiency mixing blades. These ensure uniform heat distribution, consistent homogenization, and stable process conditions during operation. The system also includes ventilation and vapor extraction units. These provide controlled aeration and moisture regulation.

For heating, both tanks use high-efficiency round gas burner systems. These are installed under the platform. They provide uniform direct heating, efficient energy transfer, and stable temperature control.

As an option, the machine can be built with a double-jacket heating system. It can be connected to a steam boiler. This enables indirect steam heating. It improves thermal accuracy, product consistency, and reduces overheating risk.

The design includes control windows, inspection doors, and suction ventilation outlets. These support process monitoring and vapor control. A synchronized valve system ensures smooth operation between stages.

A service platform and operator staircase are included. They provide safe access, easy maintenance, and simple cleaning.

Main Components – MTHM-250

• Steel Platform – Provides structural support and stability
• Boiling Tank – For sugar syrup preparation
• Whisking Tank – For aeration and halawa formation
• Transfer Pipeline – For safe material transfer between tanks
• Control Valves – For flow and process control
• Mixing Blades – For mixing and uniform heating
• Ventilation System – For vapor and moisture control
• Gas Burners – For direct heating
• Double Jacket (Optional) – For steam heating option
• Inspection Doors – For cleaning and monitoring
• Vent Outlets – For steam release
• Service Platform – For safe access and maintenance

Operational Manner:

The cooking machine delivers a streamlined, intelligent production cycle designed for maximum efficiency and product consistency:

1. Precision Syrup Cooking: Sugar and water are continuously heated and mixed in the boiling chamber to achieve the ideal syrup concentration and texture control.

2. Automated Syrup Transfer: Once optimal temperature and consistency are reached, the syrup is automatically transferred through a controlled valve system, eliminating manual handling and ensuring process accuracy.

3. High-Performance Whisking & Aeration: In the second stage, the mixture undergoes powerful aeration and mixing, creating the signature light, fluffy halawa structure with a uniform white appearance.

4. Intelligent Temperature Stability: Advanced heating jackets maintain strict thermal precision in both tanks, ensuring product consistency and preventing quality fluctuations.

5. Continuous Industrial Operation: Designed for uninterrupted production, the system supports stable high-output manufacturing with optimized energy efficiency and minimal operator intervention.

Halawa Production Process:

The halwa production process begins with adding a controlled quantity of water according to the batch requirement. After that, sugar is loaded into the Boiling Tank, and the cooking process starts. In this stage, sugar is heated and cooked under controlled conditions to achieve the required syrup concentration and process consistency for halawa production.

Once the syrup reaches the desired cooking level, it is transferred to the Whisking Tank. In this stage, soapwort liquid extract is added to the cooked syrup. The mixture then undergoes controlled mixing and aeration, forming a soapwort meringue, which creates the characteristic fibrous halawa structure with a uniform white appearance.

The produced soapwort meringue batch is then transferred in a single portion to the halawa kneader machine. In this stage, an equal quantity of tahini is added. The kneader performs continuous mixing of both components, ensuring uniform integration and development of the final halawa texture. This process results in a consistent, smooth, and elastic halawa (helva) product, formed through controlled blending of the two main phases.

Distinguished Features:

• Precise temperature control for perfect boiling and mixing
• High-efficiency mixing for smooth, uniform halawa texture
• Flexible heating options: electricity, steam, gas, or LPG
• Automated transfer system for seamless operation
• Simple, user-friendly control interface
• Low-maintenance design for long-term cost efficiency

Key Advantages:

• Fully integrated batch-to-batch controlled production system
• Automatic, closed-loop syrup transfer mechanism
• High-efficiency aeration for premium light texture and volume
• Advanced temperature stability for flawless consistency
• Ensures bright white color and superior halawa quality
• Designed for industrial-scale, high-output continuous operation
• Engineered for low maintenance and long-term reliability

Related Halwa Cooking Machines:

• Halawa Machine – MTHM – 250
• Halva Machine – Dual Boiling – MTHMDB – 500
• Halawa Kneader Machine – MTHKM – 250
• Bowl Elevator-Tipper – MTBET – 250

Why Choose MarkoomTech?

MarkoomTech is a global leader in advanced sesame processing technology, delivering high-performance industrial solutions that ensure maximum efficiency, strict hygiene standards, and long-term production reliability.

We do not only supply machines — we provide complete turnkey sesame processing plants, designed to increase productivity, improve product quality, and optimize operational costs.

With proven engineering expertise and successful installations in more than 25 countries, MarkoomTech is a trusted global partner in the modern sesame processing industry.

What You Gain with MarkoomTech:

• Higher production efficiency with advanced engineering design
• Premium product quality with precise and consistent processing
• Hygienic stainless steel construction ensuring food safety standards
• Fully automated turnkey solutions from raw sesame to final product
• Global installation, commissioning, training, and 24/7 technical support